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Model-based Intelligent Manufacture
 

Additional Experience in Aluminum Mills

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Key words: Hot Strip Mill, Tandem Cold Mill, Hot Continuous Mill, ALCOA, aluminum sheet, aluminum grade alloys, process improvement, crown, flatness, pass scheduling, roll analysis, roll force, roll differential force, aluminum mill
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ADDITIONAL EXPERIENCE IN ALUMINUM MILLS

Product improvement and design for aluminum sheet process of various aluminum grade alloys such as 3000 (3104), 5000 (5050, 5182), 6000 (6061), 7000 (7072) to be used in auto-body, cans for beer & soft drink manufacturing industries, household and aircrafts and aerospace applications.

Process improvement, revamps, problem-solving, rolling mill simulation, strip crown and flatness using roll bending/cooling/thermal analysis, optimum pass scheduling, torsional vibration (TAF), frequency & oscillation analysis based on mill stand inertia & stiffness, roll force & differential force and inter-stand tension for a number of aluminum plants such as:

  • Reynolds Metals Company, 66Ħħ 5-Stand Tandem Cold Mill, Richmond, VA

  • LCOA, 80Ħħ Hot Strip Mill, Tennessee

  • ALCOA Davenport IOWA, 100Ħħ 5-Stand Hot Continuous Mill

  • Reynold Metals, 130Ħħ 4-Stand Hot Strip Mill, Listerhill, Muscle Shoals, AL

Other aluminum mills included Ravenswood WV, ALCOA Warrick, Coors CO, Golden Aluminum, ALCAN, Huntsville AL.

   

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